KeyGuard™ by Keystone Industries is a next-generation, 3D-printed custom-fit sports mouthguard resin that delivers superior comfort, protection, and performance compared to traditional thermoformed mouthguards.
Designed for use by dental laboratories and clinics, KeyGuard™ utilizes advanced digital 3D scanning and printing technology to create perfectly fitting, personalized mouthguards for each athlete ensuring optimal protection and maximum comfort during play.
This innovative material combines precision, flexibility, and strength, allowing dental professionals to manufacture mouthguards that offer protection only where needed, optimizing both thickness and weight for each individual user.
Its high durability and tear resistance make it suitable for high-impact sports, while its lightweight structure enhances breathing and communication during performance.
Beyond its performance benefits, KeyGuard™ also provides significant production and sustainability advantages.
The digital manufacturing workflow eliminates manual thermoforming steps, reducing labor time, material waste, and storage needs.
By adopting the KeyPrint® 3D process, dental labs and clinics can achieve greater cost efficiency, shorter turnaround times, and a more environmentally responsible production method compared to traditional techniques.
Key Benefits
- Custom-fit accuracy through digital 3D scanning and printing
- Targeted protection thickness optimized only where needed
- Superior comfort and breathability for athletes
- Exceptional durability and tear resistance for high-impact use
- Reduced chair time and manual labor efficient digital workflow
- Fully customizable multiple colors and branding options available
Recommended Applications
- Custom-fit sports mouthguards for professional and amateur athletes
- Protective dental appliances requiring high comfort and personalization
- Digital workflows in dental clinics and orthodontic labs





